2nd gen chassis and pcb design?

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2nd gen chassis and pcb creation; good idea?

Poll ended at Thu Aug 17, 2023 6:52 pm

Yes both chassis and pcb.
11
58%
Yes, but only chassis.
4
21%
No, Im loaded
2
11%
No, no interest.
2
11%
 
Total votes: 19

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erwin_ve
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Re: 2nd gen chassis and pcb design?

Post by erwin_ve »

dbharris wrote: Thu Aug 10, 2023 2:55 pm Excited for this. Thank you for taking the time and effort on this project!

-Dan
Thanks Dan!
After the chassis are cut, bend and welded they go for powdercoating, after that procedure they go for silkscreen.
Pcb are ready next week.

Erwin
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erwin_ve
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Re: 2nd gen chassis and pcb design?

Post by erwin_ve »

Pcb are ready!
The main board is coming with a insulator board as seen in other ODS amps.
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M Fowler
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Re: 2nd gen chassis and pcb design?

Post by M Fowler »

Cool project you have going on. Great to see all these options for builders.

Mark
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erwin_ve
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Re: 2nd gen chassis and pcb design?

Post by erwin_ve »

I got the chassis from the metal shop. They did a nice job!
Next week they will be powdercoated.
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erwin_ve
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Re: 2nd gen chassis and pcb design?

Post by erwin_ve »

The chassis are powdercoated!
Friday they are going for screenprint.
When powdercoated the groundpoints are covered:
20230906_121116.jpg
After the coating is applied and dry baked the covers are removed.
20230906_121606.jpg
20230906_121745.jpg
20230906_121753.jpg
20230906_121758.jpg
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dbharris
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Re: 2nd gen chassis and pcb design?

Post by dbharris »

Looks great!
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erwin_ve
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Re: 2nd gen chassis and pcb design?

Post by erwin_ve »

The chassis are ready and look great with screenprint.
I started populating a pcb set for a proof of concept build.
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erwin_ve
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Re: 2nd gen chassis and pcb design?

Post by erwin_ve »

Put them in the sale section!
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erwin_ve
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Re: 2nd gen chassis and pcb design?

Post by erwin_ve »

Some progress on the proof build.
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erwin_ve
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Re: 2nd gen chassis and pcb design?

Post by erwin_ve »

More progress.
The wire used in my previous builds was running out and for this one I used Alpha wire solid core 18awg, 1kV, pvc.
That wire supposed to be be tinned copper, however this is not as soft copper as I was used too.
Anyone got experience with this specific type?
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Guy77
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Re: 2nd gen chassis and pcb design?

Post by Guy77 »

erwin_ve wrote: Sun Oct 15, 2023 2:29 pm More progress.
The wire used in my previous builds was running out and for this one I used Alpha wire solid core 18awg, 1kV, pvc.
That wire supposed to be be tinned copper, however this is not as soft copper as I was used too.
Anyone got experience with this specific type?
Great looking build Erwin!
I used the Alpha solid core 18AWG in a build once and it was hard on the hands. Took longer to work with too. I went back to using this wire in the preamp:
https://www.cedist.com/products/wire-we ... 0v-50-feet

and this in the power amp:
https://www.mojotone.com/20-Ga-Pre-Tinn ... oated-Wire

Sometimes I will use the same 20AWG in the preamp too. The stranded coated wire is quick and easy to work with.

Cheers
Guy
VolkerStaub
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Re: 2nd gen chassis and pcb design?

Post by VolkerStaub »

Hey Erwin,

fantastic work again from you for the community! Bug ups for that!
Is there a specific reason why the frontpanel of the cassis has no "OVERDIVE SPECIAL" labeling just like on the SSS chassis you sell?
Looks kinda odd with that big blank space in there.
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erwin_ve
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Re: 2nd gen chassis and pcb design?

Post by erwin_ve »

Guy77 wrote: Mon Oct 16, 2023 1:14 pm
erwin_ve wrote: Sun Oct 15, 2023 2:29 pm More progress.
The wire used in my previous builds was running out and for this one I used Alpha wire solid core 18awg, 1kV, pvc.
That wire supposed to be be tinned copper, however this is not as soft copper as I was used too.
Anyone got experience with this specific type?
Great looking build Erwin!
I used the Alpha solid core 18AWG in a build once and it was hard on the hands. Took longer to work with too. I went back to using this wire in the preamp:
https://www.cedist.com/products/wire-we ... 0v-50-feet

and this in the power amp:
https://www.mojotone.com/20-Ga-Pre-Tinn ... oated-Wire

Sometimes I will use the same 20AWG in the preamp too. The stranded coated wire is quick and easy to work with.

Cheers
Guy
Thnx Guy, yes probably better to use 20awg anything but heater wires. I had such a big stash of wire over the years, I completely forgot the exact diameters to order.
Plenty of 18awg now.

Erwin
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erwin_ve
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Re: 2nd gen chassis and pcb design?

Post by erwin_ve »

VolkerStaub wrote: Mon Oct 16, 2023 4:36 pm Hey Erwin,

fantastic work again from you for the community! Bug ups for that!
Is there a specific reason why the frontpanel of the cassis has no "OVERDIVE SPECIAL" labeling just like on the SSS chassis you sell?
Looks kinda odd with that big blank space in there.
Thnx VolkerStaub,

Steel String Singer has a nice spacing on that spot.
Overdrive Special without a builders name doesn't look right as far as esthetics.
From what I gather buyers generally want it blank on that spot to put something on themselves.
Easy to do in black with all print options these days.
Charlie Wilson
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Re: 2nd gen chassis and pcb design?

Post by Charlie Wilson »

And then there is the trademark thing.
CW
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