Manzamp!

Overdrive Special, Steel String Singer, Dumbleland, Odyssey, Winterland, etc. -
Members Only

Moderators: pompeiisneaks, Colossal

Post Reply
User avatar
ic-racer
Posts: 1318
Joined: Tue Dec 18, 2007 2:24 pm

Re: Manzamp!

Post by ic-racer »

martin manning wrote:When I've tried doing larger, thicker boards I found it difficult to get good adhesion of the toner to the copper, and I believe it is due to the increased thermal mass of the board. I thought it might be a good idea to pre-heat the board to 200-250F before attempting to make the transfer.
I'm going to try my recently restored press and see how that works:
[IMG:1024:768]http://img.photobucket.com/albums/v670/ ... CF5466.jpg[/img]

EDIT: I'm looking back through this thread and updating stuff. That press is nice for flatting prints but not enough PSI for a good toner transfer. It gave enough toner transfer that I could color in the rest with the Sharpie pen but I'd not want to do a bunch of boards that way. Doing this one board was very tedious.
Last edited by ic-racer on Thu Jan 17, 2013 8:37 am, edited 1 time in total.
"You feel like you're floating on a football field filled with marshmallows." -Dumble
User avatar
jelle
Posts: 2382
Joined: Sat Feb 04, 2006 7:55 pm
Location: New Jersey

Re: Manzamp!

Post by jelle »

Looks like a fun project! :D
User avatar
ic-racer
Posts: 1318
Joined: Tue Dec 18, 2007 2:24 pm

Re: Manzamp!

Post by ic-racer »

It is starting to take shape. Test fit of the capacitors. I'll need only 1/4" standoff on the board mounting to the chassis so that the capacitors fit.

Anyone building this in the future, make note of the reversed polarity of the one capacitor. That is not the bias cap. That capacitor is flipped 180 degrees by Dumble so the underlying traces will work out.

[IMG:800:600]http://img.photobucket.com/albums/v670/ ... file-9.jpg[/img]
"You feel like you're floating on a football field filled with marshmallows." -Dumble
Gaz
Posts: 1146
Joined: Tue Aug 25, 2009 6:27 am

Re: Manzamp!

Post by Gaz »

This is cool.
User avatar
LeftyStrat
Posts: 3116
Joined: Fri Jan 14, 2005 6:58 pm
Location: Marietta, SC, but my heart and two of my kids are in Seattle, WA

Re: Manzamp!

Post by LeftyStrat »

Awesome!
It's never too late to have a happy childhood.
bcook
Posts: 116
Joined: Sat Aug 05, 2006 12:16 pm

Re: Manzamp!

Post by bcook »

You were able to discern this from that one picture? Awesome is right!
User avatar
ic-racer
Posts: 1318
Joined: Tue Dec 18, 2007 2:24 pm

Re: Manzamp!

Post by ic-racer »

bcook wrote:You were able to discern this from that one picture? Awesome is right!
I did a pretty intensive analysis. At one point I even did a forensic ELA analysis to see if the image had been tampered. I had convinced myself that someone had smeared the PC board image with the smear tool in photoshop. However that bright area near the PC board is actually a reflection of the shiny chassis, and not evidence of image tampering.

[IMG:604:800]http://img.photobucket.com/albums/v670/ ... zamp02.jpg[/img]
"You feel like you're floating on a football field filled with marshmallows." -Dumble
User avatar
Structo
Posts: 15446
Joined: Wed Oct 17, 2007 1:01 am
Location: Oregon

Re: Manzamp!

Post by Structo »

Cool!

That PCB looks great.

I love how you research and then build it.
Tom

Don't let that smoke out!
User avatar
ic-racer
Posts: 1318
Joined: Tue Dec 18, 2007 2:24 pm

Re: Manzamp!

Post by ic-racer »

I borrowed my brother's drill press and made the holes in the chassis. No way I could have done that with a hand drill.

[IMG:800:600]http://img.photobucket.com/albums/v670/ ... file-2.jpg[/img]
"You feel like you're floating on a football field filled with marshmallows." -Dumble
User avatar
M Fowler
Posts: 14020
Joined: Wed Jan 16, 2008 2:19 am
Location: Walcott ND

Re: Manzamp!

Post by M Fowler »

Nice work the build is looking sweet.
User avatar
ic-racer
Posts: 1318
Joined: Tue Dec 18, 2007 2:24 pm

Re: Manzamp!

Post by ic-racer »

I ordered most of the parts today.
Due to the thickness of the chassis, 0.375 inch threads are needed on the Pots and phone jacks. Although CTS makes pots with 0.375" long bushings (the 450T3 series) good luck trying to find one. I could not.
So, I went with Bourns pots. Seems most of them come standard with 0.357" length threads anyway.

In terms of Switchcraft phone jacks, the L12A has the long 0.375" bushing, so I went with that one.

No need for a FET switching jack on this amp :lol:
"You feel like you're floating on a football field filled with marshmallows." -Dumble
User avatar
ic-racer
Posts: 1318
Joined: Tue Dec 18, 2007 2:24 pm

Re: Manzamp!

Post by ic-racer »

Speaking of 1/4" jacks, I'll start giving away parts of the schematic.

I changed the input jack arrangement from 5F6A because there are not enough wires going to the PC board to wire it like the Fender Bassman. So I have wired it like the RIGHT hand image below and I think that is how Dumble did it:
[IMG:333:505]http://img.photobucket.com/albums/v670/ ... tJacks.jpg[/img]
[IMG:244:365]http://img.photobucket.com/albums/v670/ ... icture.jpg[/img]
"You feel like you're floating on a football field filled with marshmallows." -Dumble
User avatar
ic-racer
Posts: 1318
Joined: Tue Dec 18, 2007 2:24 pm

Re: Manzamp!

Post by ic-racer »

The 2k Presence pot with 0.375 threaded shaft was a little problematic. Honeywell makes one and it is a little different than the others. The picture of the real Manzamp suggests Dumble may have also gone with a Honeywell in that position:

[IMG:419:283]http://img.photobucket.com/albums/v670/ ... esence.jpg[/img]
[img::]http://www.mouser.com/images/honeywell/ ... 2d9c28.jpg[/img]
"You feel like you're floating on a football field filled with marshmallows." -Dumble
User avatar
M Fowler
Posts: 14020
Joined: Wed Jan 16, 2008 2:19 am
Location: Walcott ND

Re: Manzamp!

Post by M Fowler »

I use CTS pots made for Mojotone they are .375 and work well with the Alpha pots made for Mojotone .375 and Burns from Apexjr which are .375.

They are the only pots I use. Otherwise I would get 1w RV4 PEC pots.
User avatar
ic-racer
Posts: 1318
Joined: Tue Dec 18, 2007 2:24 pm

Re: Manzamp!

Post by ic-racer »

M Fowler wrote:I use CTS pots made for Mojotone they are .375 and work well with the Alpha pots made for Mojotone .375 and Burns from Apexjr which are .375.

They are the only pots I use. Otherwise I would get 1w RV4 PEC pots.
Thanks for the info. I can't find any specs on the bushing length, but the pictures on the MojoTone site of this CTS pot looks like 0.375" long:
http://www.mojotone.com/guitar-parts/CT ... OW1ia72I1I

However, on this MojoTone Alpha pot it says 3/8" (0.375) but I believe that is the diameter, it does not look that long.
http://www.mojotone.com/amp-parts/poten ... item-image
"You feel like you're floating on a football field filled with marshmallows." -Dumble
Post Reply